Ceramic Alumina Wear Plates

PRODUCT DETAILS

Mineral Processing equipment operates in some of the harshest and remote locations. It is crucial to the Mineral Processing industries that this equipment continues to operate efficiently and its lifecycle is maximised to minimise down time. By appropriately protecting equipment from the extreme wear caused by the high speed and flow rates of ore when processed as a slurry ensures better equipment longevity. Slurry is highly abrasive and can not only cause wear damage to wet processing equipment but also with the inclusion of chemicals and heat, there is constant risk of corrosion and dangerous leakage.

Wear Protection Linings are used throughout Mineral Processing to protect the steel surfaces of equipment from wear and corrosion. They are used on a range of equipment including pipes, tanks, chutes, pumps, flotation cells, thickeners, launders and feed spouts or chutes.

Composite Ceramic Wear Liners are ideally suited for wear and corrosion protection with the inclusion of extremely high wear resistance ceramic tiles coupled with the impact and energy absorbing resistance of the rubber matrix. This combined effect significantly reduces wear, leakage and the risk of damage to the equipment but also significantly decreases environmental and safety issues for operators.

Reglin supply a range of custom made Composite Ceramic Wear Liners made only from 92% Alumina tiles embedded within a premium grade, wear and impact resistant rubber. These products are designed to be bonded into equipment using the CN bonding layer and TRS Adhesive system for ultimate bond strength and can be easily installed in place of existing lining materials such as steel or rubber.

Composite Ceramic Wear Liners can be supplied as standard pads, or cut panels to meet customer drawings and specifications, or can be custom engineered to ensure maximum suitability for your specific application.

Ceramic Wear Panels can also be supplied with steel backing for mechanical fastening onto equipment for quicker and easier replacement.

Qimingxing's Composite Ceramic Wear Liners last longer, requiring less change-outs, reducing downtime and increasing the productivity of your equipment.


Category

92 Series

95 Series

 T 95 Series

 99 Series

ZTA

ZrO2

Al2O3

≥92%

≥95% 

≥ 95% 

 ≥ 99% 

≥75%

/

Fe2O3

≤0.25

≤0.15

≤0.15

≤0.1


/

ZrO2+Ye2O3

/

/

/

/

≥23%

≥99.8%

Density

3.60g/cm3

3.65g/cm3

>3.70g/cm3

>3.80g/cm3

>4.10g/cm3

>5.90g/cm3

HV Hardness N/mm2(MPa)

980

1040

1100

1250

1360

1100

Bending Strength MPa

260

280

320

350

400

1000

Compression strength MPa

1150

1200

1250

1300

1400

/

Fracture Toughness MPam 1/2

>3

>3

>3

/

>4

/

Abrasion

≤0.47cm3

≤0.42cm3

≤0.28cm3

≤0.10cm3

≤0.10cm3

≤0.10cm3

ceramic wear components for a variety of applications:
Processing equipment:
·Pharmaceutical clean rooms
·Food processing plants
·Grain handling
·Mineral processing
·Cement manufacturing
·Chemical processing
·Large Cyclones:
oCoal-fired power plants
oSteel Mills
oAsphalt Plants
oPetrochemical plants
·Pulp and paper mills

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